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Generator Sizing Calculator

Professional load analysis for backup power systems

Load Inventory

EQUIPMENTWATTSQTYSTART FACTORHOURS/DAYTOTAL (W)
10,000
3,000
4,000

SAFETY MARGIN (%)

25%
0.80
M
RECOMMENDED GENERATOR SIZE
75kVA
RUNNING LOAD
17.0 kW
PEAK STARTING
57.0 kW
FUEL CONSUMPTION
5.1 L/hr
DAILY FUEL (24hr)
122 L/day
ALTITUDE DERATE
0.0%
Engineering Notes:

Starting factor accounts for motor inrush current (typically 3-5× for motors). Safety margin ensures headroom for future expansion. Altitude derating applies above 1000m (1% per 100m). Fuel consumption is approximate at 75% load. Always consult manufacturer specifications for final sizing.

Emergency Power System Design

Load Analysis Methodology

Proper generator sizing requires understanding both continuous running loads and transient starting loads. Motors, compressors, and HVAC systems can draw 3-7× their rated power during startup, creating brief but critical demand spikes that must be accommodated.

This calculator uses the largest motor starting method: it assumes the largest motor starts first while all other loads are already running. This is the industry-standard approach per NFPA 110 and IEEE 446.

Key Sizing Factors

  • Starting Factor: Motor inrush current multiplier (3-5× for standard motors, 1× for resistive loads)
  • Power Factor: Ratio of real power to apparent power (0.8 typical for mixed loads)
  • Safety Margin: Overhead for future expansion and load diversity (20-30% recommended)
  • Altitude Derating: Diesel engines lose ~1% power per 100m above 1000m elevation
  • Fuel Consumption: Approximately 0.3 L/kWh at 75% load for diesel generators

NFPA 110 Compliance

The National Fire Protection Association Standard 110 defines requirements for emergency and standby power systems. Generators must be sized to handle 100% of the emergency load plus any legally required standby loads. Monthly testing under load is mandatory to verify capacity.

Technical Standards & References

REF [NFPA-110]
NFPA (2022)
Standard for Emergency and Standby Power Systems
Defines sizing requirements and testing protocols for emergency generators.
VIEW OFFICIAL SOURCE
REF [IEEE-446]
IEEE (1995)
Recommended Practice for Emergency and Standby Power Systems
Technical guidance for load calculations and generator selection.
REF [NEC-700]
NFPA (2023)
National Electrical Code Article 700: Emergency Systems
Electrical code requirements for emergency power installations.
Mathematical models derived from standard engineering protocols. Not for human safety critical systems without redundant validation.

Related Engineering Resources

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